Portable energy storage cabinet model manufacturing factory

Case Study of Portable Energy Storage Cabinet Model Production

1、 Preliminary preparation: Material selection and design finalization

Before making a portable energy storage cabinet model, it is necessary to clarify the scale (such as 1:20) and core structure (battery module, temperature control system, fire protection device, energy management module). In terms of material selection, the outer shell is preferably made of 1.2mm cold-rolled steel plate (laser cutting and subsequent baking treatment), and the internal frame is made of 3D printed material (detachable for easy display of internal details).

2、 Structural fabrication: step-by-step restoration of core components

Shell forming:

Cold rolled steel plates are laser cut to outline the main body of the energy storage cabinet, and then the corrugated structure, door locks, and other details are restored through bending and welding processes. After cutting, the surface of the shell is coated with automotive grade paint and silk screened with industrial logos (such as brand logos) to enhance its realism.

Internal framework:

The battery rack system is 3D printed according to the actual layout and adopts a detachable design, which facilitates the display of internal battery modules, electrodes, electrolytes and other structures after disassembly; The temperature control system is equipped with a micro compressor and a visual air duct, and the fire extinguishing device uses transparent acrylic pipes to display the fire extinguishing path, ensuring the restoration of core components.

Detail completion:

Specially designed quick release panel, fully displaying the internal wiring layout of the distribution cabinet; The battery module area is made of transparent material for the shell, making the internal structure clear and visible, restoring the functional logic of the energy storage cabinet's "detachable+internal detail display".

3、 Post processing: coloring and dynamic system integration

Coloring process:

After the shell is painted, it is colored according to the actual object (such as low saturation colors such as industrial gray and dark gray), and the internal frame simulates the current changes during battery charging and discharging through LED light strips (such as color display of SOC changes), with a current simulation accuracy of ± 1%.

Dynamic control system:

Based on PLC, a three-layer control system (equipment execution layer, data processing layer, visualization layer) is constructed, which supports three operating modes: charging mode (displaying PCS working status), discharging mode (simulating grid peak shaving), and protection mode (triggering temperature alarm linkage), enabling the model to "move" and restore the actual operating logic of the energy storage cabinet.

4、 Transportation adaptation: ensuring model integrity

After the model is completed, targeted design of transportation packaging is required:

The shell is fixed with buffer materials such as foam and bubble film to prevent collision and deformation during transportation;

Internal detachable components should be disassembled in advance and packaged in specialized pallets to avoid parts loss during transportation;

The packaging box is labeled with "fragile" and "moisture-proof" labels to ensure that the model structure, coloring, and dynamic system can be presented intact after transportation abroad.