Fully Automatic Winding Machine Equipment Model Manufacturing Factory

ully Automatic Winding Machine Display Model Production Case

In the new energy battery manufacturing industry, a high-fidelity equipment display model can intuitively present the core links of the production process, helping customers quickly understand the equipment principles and operating procedures. The following is a complete production case of a 1:5 scale fully automatic winding machine display model customized for a lithium battery equipment manufacturer. From process design to dynamic demonstration, we pursued industrial-grade precision throughout the entire process, ultimately achieving a fidelity of over 90%.

1. Process Design: Precise Reproduction of Equipment Structure

Modular Segmented Manufacturing

Machine Frame: Made of aerospace-grade aluminum CNC machining, with carbon fiber reinforcing ribs embedded internally to ensure overall rigidity;

Rolling Drum Assembly: Stainless steel precision machined, with a hard chrome-plated surface treatment to replicate the metallic texture and wear resistance of real rollers;

Needle Unit: 440C stainless steel micro-engraved, with a diameter error of ≤0.05mm, supporting manual replacement of different specifications (square/cylindrical cells).

Movable Structure Design

Electrode Sheet Conveying System: Servo motor-driven roller assembly (adjustable from 0-15rpm), synchronous belt transmission with no noise;

Alignment mechanism: CCD detection + electric adjustment simulating real equipment, with magnetic modules for quick demonstration of electrode sheet offset correction;

Dust removal module: Transparent acrylic tube with built-in UV ultraviolet light, ion rod effect dynamically displayed via a fogger + LED.

II. Material selection: Industrial texture and durability

Main structure

Chassis Housing: High-gloss ABS injection-molded, UV-coated surface for fingerprint resistance, laser-welded seams with no visible screws;  

Protective Cover: Explosion-proof PC material, transparency ≥92%, edges covered with silicone buffer strips;  

Control Panel: Tempered glass touchscreen + metal buttons, integrated simplified HMI interface.  

Core Component Reinforcement

Electrode sheet guide rollers: Teflon-coated for accurate friction coefficient reproduction;  

Winding/unwinding shafts: Anodized aluminum alloy with built-in magnetic powder brake for simulated tension control;  

Pneumatic components: Transparent PU air tubes + metal quick-connect fittings, showcasing the negative pressure dust collection system.  

3. Post-processing: Industrial-grade coating and labeling  

Three-stage spraying process

Primer Layer: Epoxy gray primer, manually sanded with 1200-grit waterproof sandpaper;  

Main Color Layer: RAL 9016 standard white electrostatic spray coating for the main body, with warning yellow (Pantone 123C) masking for the edges of the protective cover;  

Protective Layer: Matte polyurethane clear coat, with localized matte finish on critical friction areas.

Identification and Safety Warnings

Operational process diagrams reproduced via screen printing, resistant to alcohol wiping;

Emergency stop buttons and safety light curtains enhanced with red fluorescent paint for heightened warning effect;

Equipment nameplates made of stainless steel etching, content fully consistent with actual equipment.