Energy Storage System Model Making Case Study
Project Background
A 1:20 scale energy storage system display model was created for XX Company, focusing on accurately reproducing the battery compartment, electrical cabinet, and thermal management module to ensure industrial-grade realism.
Manufacturing Process
Main Structure
The outer shell is made of aluminum alloy CNC-cut material with a sandblasted surface finish
Cooling vents are precisely replicated via laser engraving
The electrical cabinet door is hinged, with neatly arranged internal wiring
Detail Treatment
Battery modules are color-coded via two-tone spraying to distinguish positive and negative terminals
Cable harnesses are wrapped in silicone tubing to simulate real cables
Safety labels are applied using high-definition transfer printing technology
Surface Treatment
Metal components undergo anodizing to enhance wear resistance
Plastic parts are coated with matte paint to reduce glare
Observation windows use transparent acrylic to simulate explosion-proof glass
Dynamic Effects
LED lights simulate operational states (charging/discharging/fault)
Thermal-sensitive paint displays heat dissipation effects
Acceptance Criteria
Appearance fidelity ≥90%
All moving parts operate smoothly without sticking
Colors match the actual product
