Core Manufacturing Process Flow
1. Container Body Manufacturing
Frame Construction:
2mm cold-rolled steel plates are laser-cut and welded to form the skeleton.
Corrugated plates are formed using a hydraulic forming process to reproduce the actual curvature.
Corner pieces are CNC-machined cast aluminium parts.
Functional Modules:
The liquid cooling pipe system is made of transparent acrylic that is thermoformed.
The battery module array is made using a colour-separated injection moulding process.
The distribution cabinet door can be opened to 90 degrees.
2. Professional Surface Treatment
Industrial Texture Finish:
Container body sandblasted followed by electrostatic powder coating
Anti-slip walkway with laser-engraved rubber pads
Pressure gauge dial with UV digital printing
Liquid Cooling System Details:
Copper tube joints undergo electrolytic polishing
Coolant observation window with blue-green gradient coating
Pump body casting texture silicone moulding
III. Military-grade coating solution
Base treatment:
Six-step degreasing and phosphating
Epoxy zinc-rich primer two-component spraying
Polyurethane topcoat baking curing
Special effects:
Oil stain traces glaze layered painting
Safety markings screen-printed
Electrolytic colouring of metal corrosion
4. Dynamic display system
Lighting system:
LED simulation of operational status lights
Fibre optic liquid coolant flow effect
Touch-sensitive control panel
Movable components:
Adjustable height support leg mechanism
Sliding track maintenance door
Rotating cooling fan
